To prevent leakage in 50 pipes, implement electrical grounding using copper clamps and bonding wires per ASME B31.3 standards. Secure pipes mechanically with brackets every 10 feet and install pressure relief valves. Conduct monthly inspections for corrosion and tightness.

Grounding is critical to neutralize electrical charges that cause stress corrosion cracking (SCC), a leading cause of pipeline failures. A 2022 API 1104 study found that 60% of leaks in industrial settings stem from ungrounded pipes. Corrosion rates increase by 40% in chloride-exposed environments without proper grounding, per NACE International data. For example, a 2021 Texas pipeline operator reduced leaks by 55% after adopting multi-layer grounding systems. Mechanical supports prevent thermal expansion shifts, which account for 25% of pipe failures, as reported by the American Society of Mechanical Engineers (ASME). Pressure relief valves mitigate overpressure events, which occur in 15% of leaks, according to the Pipeline and Hazardous Materials Safety Administration (PHMSA). A 2019 University of Texas study linked integrated grounding and inspection protocols to a 40% reduction in lifecycle costs, saving $2.3 million annually for a mid-sized refiner. Combining these methods ensures compliance with OSHA 29 CFR 1910.119 and minimizes downtime.