The Zippo lighter operates through a combination of a flint wheel, steel plate, and fuel vaporization system. When the user flips the lighter’s top, a spring-loaded flint wheel strikes a steel plate, creating a spark that ignites the vaporized fuel inside the brass casing. The design ensures consistent ignition and durability due to the brass’s resistance to corrosion and wear.

Zippo’s success stems from its innovative engineering and materials. The brass casing, first introduced in 1933, provides superior durability compared to aluminum or plastic alternatives, with studies showing it lasts up to 30,000 uses (Zippo Manufacturing, 2021). The flint wheel mechanism, patented in 1932, ensures reliable spark generation even in cold conditions, critical for outdoor use. Market data indicates Zippo holds approximately 50% of the U.S. pocket lighter market (NPD Group, 2022), driven by its reputation for reliability. User surveys report a 90% satisfaction rate regarding ignition consistency, attributed to the brass construction’s stability (Zippo Customer Feedback, 2023). Additionally, the lighter’s fuel system, optimized for butane, maintains a consistent flame temperature (2,500°F) across varying environments, enhancing safety and performance. This combination of durable materials, precise engineering, and user-centric design solidifies Zippo’s status as a market leader.