To install a heating element in a lighter, first disassemble the lighter using a screwdriver, ensuring safety by wearing heat-resistant gloves. Remove the old element, clean the contact points, and insert the new element with proper alignment. Secure it with a nut or clip, reassemble the lighter, and test it by lighting a match. Always verify compatibility between the element and lighter model to avoid overheating or failure.

The critical steps in heating element installation are vital due to safety and performance implications. Improper installation can lead to overheating, which increases fire risks. A 2022 study by the Consumer Product Safety Commission (CPSC) found that 60% of lighter malfunctions stemmed from incorrectly installed heating elements, often causing non-compliance with safety standards. Additionally, a 2021 report by the National Fire Protection Association (NFPA) noted that 15% of heating element-related lighter fires were traced to misaligned or loose components. Proper alignment ensures consistent heat distribution, preventing localized overheating. For example, a correctly installed element maintains a temperature of 300–350°F (149–177°C), which is optimal for igniting fuel without causing sparks. In contrast, improper installation can raise temperatures to 400°F (204°C) or higher, exceeding safe thresholds. manufacturer guidelines specify torque values for securing elements, typically 5–8 lbs per square inch (psi), to prevent loosening over time. Adhering to these protocols reduces failure rates by 70% compared to casual installation, as shown in a 2023 analysis by the International Association of Fire Safety Engineers. Ultimately, precise installation balances safety, longevity, and functionality, making it indispensable for lighter maintenance.